Trane heat pumps replaced gas-boilers to deliver clean, renewable heat as part of the municipality’s overall project to eliminate the schools’ CO₂ emissions.

The project has made 31 nurseries, kindergartens, elementary schools, and middle schools buildings in Fiumicino carbon-neutral, sustainable and energy-autonomous.

 Trane^®, a leading global provider of indoor comfort solutions and services and a brand of Trane Technologies, announced today its heat pump solutions have been instrumental in decarbonising the heating systems of 31 schools in the Italian district of Fiumicino. Replacing gas boilers and electrifying the schools’ heating systems is part of the municipality’s project to convert all schools in Fiumicino into carbon neutral, energetically sustainable and autonomous buildings.

The overall project including the electrification of heating systems, installation of photovoltaic systems, replacement of lamps with new LED lights and creating of a fully automated management system will generate energy savings equivalent of around 650 TOE (Tonnes of Oil Equivalent) of heat and electricity, correspondent to the reduction of atmospheric emissions of almost 1,400 tonnes of CO₂ per year.

The new, sustainable heating systems in Fiumicino’s schools are based on a total of 40 Trane Sintesis Advantage CXAF, Conquest CXAX and Cube CXB air-to-water heat pumps, which contribute to the overall emission reduction with an estimated average of up to 390 tonnes of CO₂ per year.

“By rethinking how we manage our heating and cooling systems, and moving away from the historic, fossil fuel-driven approach, we can reset our course and radically reduce the emissions of our buildings,” said Louis Rompre, portfolio manager at Trane in Europe, Middle East and Africa. “With gains in the decarbonisation of the electricity grid, the future of how we heat our buildings must surely be electric, contributing to safer buildings and improving the air quality of our cities. Replacing gas boilers that contribute significantly to NOx and CO₂ emissions worsening the air quality around schools is particularly important for the wellbeing of children and neighbours. The decarbonisation project in Fiumicino that Trane is proud to be part of, is a great example of how a Municipality can put existing technology to work to become one of the greenest districts in Italy.”

The decarbonisation of the nurseries, kindergartens, elementary and middle schools’ heating systems involved the redevelopment of 31 thermal power plants, removal of old gas boilers and installation of highly efficient Trane heat pumps. Sourcing energy from the ambient air, with zero direct greenhouse gas (GHG) emissions, these air-to-water heat pumps offer a renewable energy solution to traditionally carbon-intensive space heating demands:
 

• Trane Sintesis™ Advantage CXAF provides best-in-class efficiency levels at Eurovent Class A full load performance. The Sintesis™ Advantage CXAF heat pumps offer market leading operating maps and can deliver 40°C hot water even at -15°C ambient air temperature, enough for conventional low-temperature space comfort heating. For boiler installations coupled with medium temperature radiators in average requiring hot water of 45°C - the Sintesis™ Advantage CXAF can efficiently meet that requirement at -10°C ambient air temperature.

• Trane Conquest CXAX air-to-water scroll heat pump delivers reversible cooling and heating at wide operating maps reaching down to -15°C ambient air and offers up to 60°C leaving hot water temperature. Trane Conquest CXAX heat pumps combine high performance and reliability in a compact design ensuring lower noise, without reducing efficiency or affecting the footprint.

• Trane Cube CXB air-to-water heat pumps produce leaving hot water up to 65°C and down to
  -10°C outdoor air temperature. With low ambient air kit, the unit can provide up to 55°C down to -20°C outdoor air temperature.

The electrification of school heating project in Fiumicino initiated in 2021 is now completed with the Trane system fully operational.

Trane’s extensive network organization includes teams of highly trained professionals available 24/7 to provide technical assistance, advice, and support. Trane customers receive prompt and effective assistance whenever they need it and can benefit from the company’s commitment to delivering energy-efficient and sustainable solutions that help reduce carbon footprint and achieve sustainability goals.

Providing sustainable cooling and heating solutions is part of Trane’s and Trane Technologies’ overall approach to reducing carbon emissions in the industries and markets they serve. It helps advance the 2030 Sustainability Commitments, including the Gigaton Challenge to reduce customer greenhouse gas emissions by 1 billion metric tons.

For more details of on the complete Trane portfolio of solutions, please visit www.Trane.eu

Trane heat pumps replaced gas-boilers to deliver clean, renewable heat as part of the municipality’s overall project to eliminate the schools’ CO₂ emissions.

The project has made 31 nurseries, kindergartens, elementary schools, and middle schools buildings in Fiumicino carbon-neutral, sustainable and energy-autonomous.

Brussels, Belgium, July 6, 2023 - Trane^®, a leading global provider of indoor comfort solutions and services and a brand of Trane Technologies, announced today its heat pump solutions have been instrumental in decarbonising the heating systems of 31 schools in the Italian district of Fiumicino. Replacing gas boilers and electrifying the schools’ heating systems is part of the municipality’s project to convert all schools in Fiumicino into carbon neutral, energetically sustainable and autonomous buildings.

The overall project including the electrification of heating systems, installation of photovoltaic systems, replacement of lamps with new LED lights and creating of a fully automated management system will generate energy savings equivalent of around 650 TOE (Tonnes of Oil Equivalent) of heat and electricity, correspondent to the reduction of atmospheric emissions of almost 1,400 tonnes of CO₂ per year.

The new, sustainable heating systems in Fiumicino’s schools are based on a total of 40 Trane Sintesis Advantage CXAF, Conquest CXAX and Cube CXB air-to-water heat pumps, which contribute to the overall emission reduction with an estimated average of up to 390 tonnes of CO₂ per year.

“By rethinking how we manage our heating and cooling systems, and moving away from the historic, fossil fuel-driven approach, we can reset our course and radically reduce the emissions of our buildings,” said Louis Rompre, portfolio manager at Trane in Europe, Middle East and Africa. “With gains in the decarbonisation of the electricity grid, the future of how we heat our buildings must surely be electric, contributing to safer buildings and improving the air quality of our cities. Replacing gas boilers that contribute significantly to NOx and CO₂ emissions worsening the air quality around schools is particularly important for the wellbeing of children and neighbours. The decarbonisation project in Fiumicino that Trane is proud to be part of, is a great example of how a Municipality can put existing technology to work to become one of the greenest districts in Italy.”

The decarbonisation of the nurseries, kindergartens, elementary and middle schools’ heating systems involved the redevelopment of 31 thermal power plants, removal of old gas boilers and installation of highly efficient Trane heat pumps. Sourcing energy from the ambient air, with zero direct greenhouse gas (GHG) emissions, these air-to-water heat pumps offer a renewable energy solution to traditionally carbon-intensive space heating demands:
 

• Trane Sintesis™ Advantage CXAF provides best-in-class efficiency levels at Eurovent Class A full load performance. The Sintesis™ Advantage CXAF heat pumps offer market leading operating maps and can deliver 40°C hot water even at -15°C ambient air temperature, enough for conventional low-temperature space comfort heating. For boiler installations coupled with medium temperature radiators in average requiring hot water of 45°C - the Sintesis™ Advantage CXAF can efficiently meet that requirement at -10°C ambient air temperature.

• Trane Conquest CXAX air-to-water scroll heat pump delivers reversible cooling and heating at wide operating maps reaching down to -15°C ambient air and offers up to 60°C leaving hot water temperature. Trane Conquest CXAX heat pumps combine high performance and reliability in a compact design ensuring lower noise, without reducing efficiency or affecting the footprint.

• Trane Cube CXB air-to-water heat pumps produce leaving hot water up to 65°C and down to
  -10°C outdoor air temperature. With low ambient air kit, the unit can provide up to 55°C down to -20°C outdoor air temperature.

The electrification of school heating project in Fiumicino initiated in 2021 is now completed with the Trane system fully operational.

Trane’s extensive network organization includes teams of highly trained professionals available 24/7 to provide technical assistance, advice, and support. Trane customers receive prompt and effective assistance whenever they need it and can benefit from the company’s commitment to delivering energy-efficient and sustainable solutions that help reduce carbon footprint and achieve sustainability goals.

Providing sustainable cooling and heating solutions is part of Trane’s and Trane Technologies’ overall approach to reducing carbon emissions in the industries and markets they serve. It helps advance the 2030 Sustainability Commitments, including the Gigaton Challenge to reduce customer greenhouse gas emissions by 1 billion metric tons.

For more details of on the complete Trane portfolio of solutions, please visit www.Trane.eu

Tube Tech, a leading heat transfer recovery solutions provider, recently passed a Contractor Competency (Concom) audit at its European headquarters in Essex, UK, with a score of 95.3%; its highest score to date and up from 87% two years ago.

The audit covers several areas of competency including safety, equipment, competence, health and wellbeing, quality and environment, and subcontractors.

What is Concom?

The Contractor Competency Forum (Concom) was formed in 1999 to develop and maintain high standards for contractors working on the Humber Bank process sites.

Concom conducts audits every two years on contractors who are working on, or clients who are looking to use them on their sites. The audit data is then shared with all client members, so the contractor is covered to work with all clients until the next audit. 

Tube Tech Comment

Louise Strutt, HR Manager at Tube Tech, said: “We are very proud of the score we have achieved in our latest Concom audit report. The scheme promotes continual development and makes suggestions for improvements, which we take seriously and endeavour to implement after each audit. I’m pleased that this has been reflected in achieving our highest score to date.”

“We always look to demonstrate our competencies and commitment to high standards which is why our clients trust working with us. The Concom audit provides independent verification of these values. It’s another great achievement for everyone at Tube Tech!”

Find out more about Concom, here: https://catchuk.org/concom/

 Stop electronic control downtime due to heat, dirt, and moisture!

Cabinet Coolers maintain NEMA 4, 4X, and 12 integrity. All Cabinet Coolers are UL Listed and CE compliant!

A low cost, reliable way to cool and purge electronic control panels. EXAIR Cabinet Coolers incorporate a vortex tube to produce cold air from compressed air - with no moving parts. The compact Cabinet Cooler can be installed in minutes through a standard electrical knockout. NEMA 12, 4, and 4X Cabinet Coolers that match the NEMA rating of the enclosure are available in many cooling capacities for large and small control panels.

The vortex tubes incorporated in the EXAIR Cabinet Coolers are constructed of stainless steel. The wear, corrosion and oxidation resistance of stainless steel assures long life and maintenance free operation. Check out our Hazardous Location Cabinet Coolers for use with classified enclosure purge and pressurization systems. https://exair.co/190_540

Why you need help to regularly service your industrial boiler

Because prevention is better than cure! 

You can rely on the experience and knowledge that our engineers have gained from many years on the job and as a manufacturer of steam boilers we know how the boilers work from the ground up. Using this important knowledge, not only can we ensure your service exceeds the requirements of your insurance company, but we can also suggest upgrades and fixes that could prevent downtime in the future and improve your efficiency.

Why things go wrong

Industrial boiler maintenance is essential to keep your boiler working safely and at maximum efficiency. Things like rust and scale build up can quickly begin to affect the operation of your boiler and can lead to catastrophic boiler failure.

Unplanned boiler failure will have a significant impact on your workflow and process and can result is costly repairs and loss of revenue. This is why we strongly suggest you ensure your boiler is serviced by the experts with a Byworth Service Contract.  

Packages

At Byworth we understand that there is no such thing as a one size fits all solution, which is why we offer different levels of service packages to meet your specific needs and requirements. These range from additional service visits to packages that use our award-winning Unity system to help identify ways you could run your boiler more efficiently saving money on water and fuel. We also offer longer term contracts that give you peace of mind not having to worry about renewals each year and include pre-inspection preparation for your 5-year NDT.

Contact our Team on This email address is being protected from spambots. You need JavaScript enabled to view it. for more information or to discuss the options that will best fit your needs.

this article can also be found in the issue below.

Peacock Engineering, a class-leading specialist in managed cloud enterprise asset management (EAM) and field service management solutions (FSM), has announced the appointments of two highly skilled additions to its technical team. The latest round of hires also includes further growth in its sales division, as Lee Turnbull joins as Business Development Manager.

The announcement comes as Peacock Engineering continues a period of impressive growth which has seen its team grow 20% in the last year. Over the last few months, the firm has won a series of new high-profile customers and also opened a second technical facility in Pune, India.

Expanding on its technical capabilities and to support the recent expansion, Tom Johnson joins the firm as a Solution Architect. Tom brings with him ten years of practical experience with IBM Maximo, both as a lead consultant and Solution architect. Tom has worked in a variety of industries ranging from Oil and Gas, to the Automotive industry.

Joining Tom is Principal Consultant, David Shaw. David also has over a decade of experience in the digital solutions space, is a highly skilled IBM Maximo developer and has expertise in the plant and engineering industry sector. 

Tom Johnson said: “I’m delighted to join Peacock Engineering. The company is renowned in the industry for both its technical IT capabilities and engineering knowledge. I am looking forwarded to adding my expertise to its diverse mix, helping to expand the teams' technical capabilities further and support our clients with best in industry digital EAM and FSM innovations and solutions.”

Lee Turnbull has also joined Peacock Engineering as Business Development Manager. Lee has nearly ten years’ experience working in the EAM sector, specialising in helping organisations develop effective strategies for improving operational day-to-day efficiencies, achieve health & safety compliance and optimise scheduling processes. Lee has experience across a broad range of sectors, including energy and utilities, life sciences, manufacturing, oil and gas, and transport.

A Gold Partner of both IBM and IFS business solutions, Peacock Engineering provides digital enterprise asset management and field service management solutions to some of the UK’s leading utility, manufacturing, oil and gas, and logistics organisations. Customers include the energy giant SSE, LPG supplier Flogas, and global leader in logistics, DHL.  

Matt Deadman, COO of Peacock Engineering, said: “With our client base rapidly expanding and the demand for EAM and FSM solutions growing, I’m thrilled to welcome David, Tom and Lee to the team at an exciting time for Peacock Engineering.”

“Increasing both our functional and technical capabilities to keep up with the growing EAM and FSM demands our clients are faced with is a priority for us. Our new appointments will allow the business to continue to evolve and provide the best possible service and solutions that help our customers save time, reduce costs and improve data reporting accuracy and compliance.”

AMS Device Manager adds Data Server technology to improve digital transformation outcomes, expand intelligent field device data accessibility and integration for analytics
 

Emerson, a global software and engineering leader, is helping process manufacturers improve performance and sustainability by breaking down the data silos that make it difficult to digitally transform their reliability and maintenance strategies. AMS Device Manager Data Server securely extends intelligent field device data to outside systems to make it easier for reliability and maintenance teams to further capitalise on modern advanced analytics software, providing a step change in operational efficiency and smart manufacturing.
 
For decades, process manufacturers have relied on asset management software to carefully deploy and monitor plant production assets – like measurement and analytical instrumentation, digital valve controllers, wireless gateways, and others – both within a single plant and across the enterprise. As plants have evolved, they have grown their technology stack to adopt a wide range of analytics, historians, machine learning and advanced modelling to exploit and benefit from historically under-used or inaccessible datasets from around the plant. AMS Device Manager Data Server publishes intelligent field device data nearly instantaneously to industrial software analytics solutions already in use by customers, eliminating the need for complex custom data integration and manual workarounds that often cause delayed results and siloed data. This data is relayed via secure industry protocols.
 
"To accelerate sustainability and profitability, today’s manufacturers are transforming via analytics – seeking to aggregate disparate, under-used data, and further exploit it for positive business impact around the organisation,” said Erik Lindhjem, vice president of Emerson’s reliability solutions business. “AMS Device Manager Data Server makes intelligent field device information such as configuration parameters, alerts, calibration data and others available, in near real-time, for advanced use in other software and applications our customers already use.”

AMS Device Manager Data Server makes it easy to import critical instrument and valve data into common dashboarding tools and applications like Microsoft PowerBI, Emerson software tools such as the Plantweb™ Optics platform, Plantweb Insight, Aspen MTell® and AspenTech Inmation™, plant historians and others.

visit Emerson.com.
 

Claimed to be the most radical change to vertical steam boiler design since it first pioneered the vertical tubeless boiler in 1949, Fulton’s VSRT has rocked the steam boiler market since its launch in 2018 to become class-leading and a symbol of efficiency, with many users benefitting from generous savings in gas and water consumption in addition to CO2 and NOX emissions.

At launch, the seven-model VSRT range was available with outputs from 160 to 960 kg/h, but with demand increasing for an energy efficient boiler with larger outputs like those of horizontal reverse-flame steam boilers, Fulton is now expanding the range and introducing two new re-designed VSRT models with outputs of 1565 and 1956 kg/h.

Commenting for Fulton, managing director Carl Knight says: “These new models are ground-breaking for their output range! When you consider the VSRT-100 and VSRT-125 models, there are no truly-efficient tubeless vertical steam boilers in the marketplace with similar output ranges, the VSRT is the only tubeless boiler available with the capability of efficiently producing nearly two tonnes per hour of steam.

“In short, what we are delivering with these new models is much higher output versions without compromising efficiency!”

These new, larger-output VSRT models maintain exceptionally high operating efficiencies (up to 86% gross thermal efficiency compared to approximately 80% from typical boiler designs), which results in lower operating and lifecycle costs and improved return on investment. The latest models also continue to achieve ultra-low NOx emissions of less than 20ppm and 10:1 turndown capability.

The water volume of these latest VSRT models is far greater than equivalent horizontal shell and tube boilers and steam generators, combined with an impressive steam chest volume giving it the ability to react quickly to changes in steam demand. The VSRT still boasts a start-up time of approximately 20 minutes and achieves a 99.75% steam quality, a detail most manufacturers are unwilling to publish.

Like the existing models in the range, the two new models come with the assurance of a 10-year “unparalleled” warranty on the pressure vessel, double that of the industry standard. Additionally, like all Fulton VSRT and electric boilers, they contain no refractory and have no requirement for five-yearly, non-destructive testing, which contributes to reduced lifecycle costs when compared to standard shell and tube boilers.

These advanced, energy-saving and environmentally-beneficial features are standard across the now expanded VSRT range. Compared to equivalent vertical tubeless steam boilers, the VSRT is a more durable, and in many cases, compact boiler that is energy-efficient, produces an increased volume of higher quality steam, is easy to maintain and backed by an unparalleled warranty. Additionally, the VSRT complies with the City of London Air Quality Strategy and MCPD regulations, is constructed to BS EN 12953 and UKCA/CE marked to PED.

For further information on the new Classic steam boiler, visit www.fulton.co.uk, email This email address is being protected from spambots. You need JavaScript enabled to view it. or call +44 (0)117 972 3322.

This article can also be found in the issue below.

Egypt’s SUMED pipeline operator Arab Petroleum Pipeline Company (SUMED) has completed the tailshaft conversion to Thordon’s SXL seawater-lubricated bearing system for seven special purpose single point mooring (SPM) service boats.

The final vessel in a series of 17.5m (57.4ft) long, 1976–built service boats had its original oil-lubricated tailshaft bearings replaced with the Thordon system at Nefertiti Marine’s Yard-K, in Rosetta Nile, in December 2022. The first vessel, SUMED 10, was converted in 2019.

Referring to the first installation, Karim Abd El Karim, Engineering Manager with Nefertiti Marine, Thordon Bearings’ authorized distributor in Egypt, who has overseen the completion of all seven conversions, said: “Oil was leaking from the shafts, and the operator was looking for a longer lasting bearing solution, resistant to abrasive waterways. We proposed the SXL material as the right solution to meet all performance and environmental needs. The vessel owner agreed.”

In addition to SXL tailshaft bearings machined for shaft diameters of 95mm (3.74in), Nefertiti Marine provided classification approval drawings and advised on the installation process through to commissioning. All seven service boats received the same scope of supply.

“The success of that first installation, together with the reliability and availability of Thordon’s SXL bearings, lead times and Nefertiti Marine’s engineering expertise, gave us the confidence to convert all our special purpose service boats to seawater-lubrication. The perennial problem of worn aft seals leaking oil into the sea and canal has now been solved.”

A water-lubricated tailshaft arrangement negates the need for an aft seal, notoriously prone to failure, resulting in oil pollution, costly repairs, and downtime. Only a forward seal is required in an open system.

SUMED’s fleet of service boats assist tankers in loading shipments from the SUMED oil pipeline. The pipeline, which runs from the Ain Sokhna terminal in the Gulf of Suez to Sidi Kreir port in the Mediterranean Sea, provides an alternative to the Suez Canal for transporting oil from the Arabian Gulf region to the Mediterranean.

“We are delighted that SUMED has put its trust in our zero-pollution, low-maintenance bearings to deliver environmental and economic benefits,” said Neil McDonald, Thordon Bearings’ Regional Manager – Northern Europe & Africa.

“Based on the success of that first installation, the other vessels in the fleet spent less time in drydock, reducing vessel downtime considerably. The company is now looking at converting greased deck equipment bearings and rudder bearings to our grease-free ThorPlas-Blue bearings,” he said.

Thordon Bearing’s SXL and ThorPlas-Blue non-metallic bearings are ideal solutions for tugboat, dredger and other coastal workboat operators looking to easily convert their closed oil-polluting seal system to solutions more in-line with their Environmental, Sustainability and Governance goals.

“Compared to oil-lubricated metal bearings, SXL eliminates shaftline pollution forever,” furthered McDonald.

An open SXL water-lubricated bearing system is also less expensive than new, white-metal bearings that operate with two oil seals; however, vessel operators looking to convert should do so before existing shaft liners are too worn, as it may be possible to use existing shaft liners and simply replace the bearings with Thordon, providing additional cost advantages.

“We are seeing increased market interest for Thordon’s water-lubricated and grease-free seal and bearing products across the Middle East,” said McDonald.

“With the completion of these conversions, Thordon Bearings continues to grow its retrofit market, while increasing workboat reliability and improving the environment in the waters of the middle east.”

www.thordonbearings.com

Delta Hybrid represents one of the most groundbreaking advancements in compressor technology and stands out as an exceptionally efficient system within its class. These latest models are equipped with intelligent features, enhanced functionality, and remarkable energy savings of up to 30% when compared to traditional positive displacement blowers.

AERZEN rotary lobe compressors, or screw blowers combine the benefits of blower and compressor technology into a single, versatile system, catering to a wide range of performance requirements for various industrial processes. These assemblies are primarily designed for oil-free air conveyance and serve an extensive array of key industrial applications, including pneumatic conveying, homogenisation, and wastewater treatment. The newly introduced models deliver energy efficiency, feature a simplified service and maintenance concept, and smaller footprint, which contributes to minimising the Total Cost of Ownership (TCO).

Thanks to an innovative compressor stage equipped with highly efficient screw profiles, internal flow optimisation, standard motors with energy efficiency class IE4, optimised process and cooling air flow, and a self-tensioning belt drive is over 98% efficiency in conjunction with a compact design, substantial energy savings of up to 30% can be achieved compared to traditional blowers. The patented bearing ensures a service life 70,000+ hours. An effective sealing mechanism for the driving shaft and conveying chamber minimises natural wear, guaranteeing oil-free operation in accordance with ISO 8573-1 class 0 standards. Additionally, the patented reactive silencer, free from absorption materials, effectively prevents process air contamination and safeguards downstream systems, making it particularly advantageous for sustainable, safe, and long-lasting operations in the food industry and wastewater treatment. The intelligent oil system, which functions with minimal oil quantities and extended change intervals of 16,000 operating hours, positively impacts longevity and maintenance.

www.aerzen.com

This article can also be found in issue below.

"What led to this condition?" is one of the most common questions asked in the course of inspecting faulty or damaged rolling bearings. For machines with rotating shafts, the focus is on monitoring the rolling bearings. As the interface between the shaft and the machine foundation, they have to absorb the resulting forces. This means that faults and damage in design and operation have a particularly strong effect on rolling bearings. This is precisely what makes them suitable measurement points. Although rolling bearings are among the most important components in most machines, there is often a lack of effective methods for monitoring them. Monitoring (trending) is performed to detect changes or deterioration in condition. For this purpose, simple characteristic values are recorded by means of recurring measurements and their change is observed over time. If an alarm value is exceeded, measures must be initiated. If it is a first warning level, a detailed analysis is carried out first and, if necessary, the time interval until the next measurement is shortened. In order to identify a fault or damage pattern and determine the causes, special evaluations of the measurement data must be carried out. Simple characteristic values are not sufficient for this purpose. At this point, the maintenance measure can be planned accordingly, depending on the severity of the damage level and the possible cause. If the actual alarm level is exceeded, the machine must be stopped either immediately or as soon as possible. The maintenance actions must then be carried out immediately.

BS40: Innovative and reliable solution

The new BS40 broadband structure-borne sound sensor was developed by SONOTEC to help companies worldwide better maintain their rolling bearings. This practical and robust sensor is ideal for condition monitoring on machines with rotating parts. The product design impresses with a laser-welded stainless steel housing. The ¼"-28 UNF threaded bolt allows for maximum flexibility in mounting as well as in use, as the BS40 can be used with magnets for flat or curved surfaces. In addition, the BS40 can also be screwed to adhesive pads with an internal thread, resulting in excellent reproducibility. The optimized sensor characteristic in the range from 10 to 65 kHz ensures a nearly linear frequency response. An extension of the ultrasonic frequency range to <1 kHz also offers even greater flexibility in machine diagnostics. The sensor incorporates a piezocomposite material developed by SONOTEC that helps overcome the drawbacks of many solutions available on the market. Thus, a more reliable evaluation of bearings is possible.

SONAPHONE & LevelMeter App: Intuitive Hardware and Software Solutions

With the intuitive LevelMeter App, the SONAPHONE® digital ultrasonic flaw detector enables broadband measurements and determination of characteristic values. Due to the high sampling rate of 256 kS/s, signals up to 128 kHz can be analyzed. Up to this limit, characteristic values can be calculated and audio signals can be generated based on the filter settings. The instrument provides two methods for converting the ultrasonic signals into the audible frequency range. The heterodyne method is used when a narrowband transformation (bandwidth 4 kHz) is needed, while the vocoder method is suitable for a wideband transformation. The live signal is displayed as time signal, level graph and spectrogram.

Condition Monitoring Excellence

The powerful combination of the SONAPHONE®, the intuitive LevelMeter app, the broadband BS40 sensor and the maintenance task management software - SONAPHONE DataSuite - help you achieve the highest possible efficiency in your ultrasonic condition monitoring program. This holistic ultrasonic solution helps the maintenance team ensure that your equipment production processes are running smoothly. Timely maintenance actions can prevent costly downtime and costly repairs. Decisions regarding bearing lubrication can also be made based on acoustic feedback rather than time interval. With ultrasonic testing equipment developed and manufactured in Germany, it is now possible to detect rolling bearing damage at an early stage and optimize lubrication.

You can find out more about SONOTEC ultrasonic testing equipment at www.sonotec.eu