Boilers & Burners

Babcock Wanson Launches High Efficiency Electric Boilers

Industrial process heating equipment and solutions specialist Babcock Wanson has launched two new electric boiler ranges: the VAP EL 400V three-phase, 50Hz electric steam boiler, with models from 16 to 360 kW; and the e-Pack industrial electric boiler, with models from 500 to 17,000 KG/H.

As with all electric steam boilers, VAP EL and e-Pack use electrical energy to boil water and produce steam for process heating. Unlike many others though, they are configured for high efficiency approaching 100% with only minor standing losses. The boilers start quickly on demand – ideal for locations where grid power fluctuates - and react well to change of load.  Steam can be produced in a matter of minutes depending on the capacity of the boiler.  

Precise control of steam pressure – 4.5, 7 or 8.5 barg as standard, with higher pressures available on demand – has been built into the VAP EL, with multi stage and fully modulating input of power. With e-Pack boilers, the NAViNERGY operating system allows both on site and remote monitoring of operating parameters, for maximum convenience.

In addition to their high efficiency, VAP EL and e-Pack electric boilers have a number of further benefits, including simple installation. As the boilers do not consume fossil fuel, there is no requirement for chimneys, fuel storage or complicated gas piping. In the case of VAP EL, its compact size also means it requires minimum space for installation. All models are fully integrated and come with a Babcock Wanson factory tested control system for simple and reliable operation and are fully certified by Babcock Wanson in accordance with the PED for operation throughout Europe. They are delivered ready to operate, with just the connection to the electricity, feed water and the steam users required. Commissioning is controlled and repeatable.

Being powered by electricity, VAP EL and e-Pack boilers offer substantial environmental advantages as they produce no waste combustion gases and have very low overall emissions. From an operational perspective, this has the added benefit of removing the need for periodic monitoring of atmospheric emissions. Furthermore, they are quiet in operation and their robust construction ensures safe operation and long life, which adds to their environmental credentials.

VAP EL and e-Pack can be used in diverse process industries, such as food processing, drying, chemical, cosmetic and pharmaceutical, but are best suited to locations where electricity is a readily available and low-cost resource, or where it is not feasible to install a fossil fuel fired traditional boiler.

A full range of ancillary equipment, including feed water tanks and pressurised and atmospheric thermal deaerators, plus pressure reducing stations and steam control valves are available with VAP EL and e-Pack.

The VAP EL and e-Pack series of electric steam boilers are the latest addition to Babcock Wanson’s range of products and services for boiler houses and other process heating needs, including steam generators, thermal fluid heaters, hot water boilers, VOC and odour treatment by thermal oxidation, water treatment and process air heating solutions. The company aims to help optimise customer’s energy production with high quality products and efficient service.

For information on Babcock Wanson, go to www.babcock-wanson.com

LANEMARK LAUNCHES NEW IN-HOUSE PROCESS GAS BURNER TEST FACILITY

Process gas burner specialists, Lanemark Combustion Engineering Ltd., has completed the development of a new in-house testing facility which is set to enhance services to its customers.  The Nuneaton-based organisation, which supplies burner systems for applications ranging from brewing and metal treatment to automotive manufacturing and, through an associated division, the petrochemical industry, says the new resource will enable larger, more detailed equipment analysis to take place while also helping to optimise customers’ emission controls.

“Our range is based on process tank, oven and duct heating systems through, respectively, our TX, FD, FDB and DB series,” says Jeff Foster, Lanemark’s Sales Director.  “In all cases, our success is centred on supplying the optimum configuration for each customer’s needs, so it is vital that our equipment undergoes the most rigorous testing and analysis procedures – both during product development and pre-installation phases.  This new facility will make a major contribution in this context.”

The announcement now of the company’s enhanced capability in this area will build on the role played by Lanemark’s longstanding testing installation.  Jeff Foster is keen to highlight key areas in which the new installation will help optimise this important element of production.

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“We can now test a greater range of both tank and oven burners in terms of size and output with specified configurations to match precise operating conditions,” he says.  He  points out that this now includes the company’s largest tank heating burner design, the TX80, using an 8” N.B. submersed tube heat exchanger.

“A wider range of emissions can also be monitored including NOx, SO2, CO2, CO and O2 as a result of the new facility incorporating a Horiba PG-350 flue gas analyser,” Jeff Foster explains.

The new test furnace now offers a volume measuring six metres in length and 2.5 metres in diameter.  No less than 25 viewing ports are available, each fitted with thermocouples to monitor temperatures of up to 1350°C, and pressure transmitters that can accommodate a range from -5 to +70 mbar.  Alongside this, the TX test installation provides improved flue gas testing accuracy and is able to address common issues such as condensation.

“Both the FD and TX test facilities are fully fitted with duct work and dampers to accurately reflect precise operating conditions,” adds Jeff Foster.  He explains that extensive plc control helps to optimise both set up and monitoring processes.

“We have always believed in working closely with our customers to ensure that the equipment we supply provides them with optimised usage in terms of performance, fuel consumption and emissions, and our investment in this new testing facility underlines this commitment,” concludes Jeff Foster.  “With the new service now up and running, we believe even greater benefits from our burner technology can be realised by users across our range of marketplaces.” 

FULTON MAKES KEY ENGINEERING APPOINTMENT

Fulton is delighted to announce the appointment of Stephen Finch as applications engineer. Stephen joined the leading steam boiler and heat transfer specialist just as the UK government announced its lockdown measures to combat Covid-19, but that hasn’t prevented Stephen, who has a degree in mechanical engineering and background in design engineering, from absorbing himself in his new role.

Commenting for Fulton, managing director Carl Knight says: “As we continue to innovate and look at new heat transfer solutions, like the multi-award-winning VSRT steam boiler, Stephen will play an essential role in product development. He will also be assisting the quality department in ensuring compliance for the company’s latest range of heat transfer equipment, including our fuel-fired and electric steam boilers; and providing engineering support for customers requiring bespoke skid-mounted boiler solutions featuring ancillaries including water treatment, chemical dosing and blowdown.”

Riello burner range supported by CIBSE CPD courses

11 09 15 15Riello burner range supported by CIBSE CPD courses

Riello’s extensive range of gas, light oil and dual fuel burners is supported by three CIBSE-accredited CPD courses that will run throughout 2015.

The three courses currently available cover Specification of Pressure Jet Burners, Optimising Performance of Pressure Burners and Specification of Gas Boosters. (Read More)

Riello low NOx burners up to 12MW

11 09 15 14Riello low NOx burners up to 12MW

Riello’s popular RS-RL-RLS range of monobloc low NOx burners offers outputs up to 12MW and features key advances in power output control and ventilation.

Suitable for gas, light oil or dual fuel application, advanced combustion technology ensures low NOx levels conforming to Class 3 EN 676. (Read More)

Veetee Rice choose King’s Boiler.

11 09 15 13Veetee Rice choose King’s Boiler.

As sales grew for premier UK rice supplier Veetee Rice,  they looked to increasing their existing steam output to cope with the rise in production.

Veetee’s  Directors made contact with King’s Boilers and a site meeting was arranged where Veetee’s needs were discussed in detail. Whilst Veetee  needed to satisfy increased steam demand,  they also needed to allocate funds to upgrade (Read More) 

Bosch Welcomes New Heat Network Standards

11 09 15 12Bosch Welcomes New Heat Network Standards

The introduction of new heat network standards, developed in partnership between the Association of Decentralised Energy (ADE) and Chartered Institute of Building Services Engineers (CIBSE), has been welcomed by a leading commercial and industrial heating manufacturer. (Read More)

FULTON. THE BEST KEPT SECRET IN THERMAL FLUID TECHNOLOGY

11 09 15 11FULTON. THE BEST KEPT SECRET IN THERMAL FLUID TECHNOLOGY

The Fulton name is synonymous with heat transfer solutions and produces an unrivalled range of thermal oil, steam and hot water boiler solutions.

And because Fulton now offers a range of thermal fluid heaters and multi-fuel-fired steam boilers, they are well placed to offer customers an unbiased review of their heat transfer requirements. (Read More)

NOT SHAKEN, NOT STIRRED… BUT MIXED.

11 09 15 10NOT SHAKEN, NOT STIRRED… BUT MIXED.

Maximising the benefits of renewable energy continues to be the focus for an increasingly diverse range of companies who are continuing to invest in the anaerobic digestion (AD) process and a new bio-energy plant at the Glendullan distillery is a good example. (Read More)

Airflow and HVAC Maintenance

july m15 21Airflow and HVAC Maintenance

AIRFLOW, AIRFLOW, AIRFLOW, AIRFLOW.  AIRFLOW is the single most critical element in the correct operation of ALL air heating and cooling systems. Yet most systems do not have the correct airflow. (Read More)

Efficient Heating For Climate Control Specialist

may 15 27Efficient Heating For Climate Control Specialist

Powrmatic has supplied seven NVS condensing warm air heaters and 11 CECx destratification fans to Eberspächer UK’s newly constructed warehouse and test facility at Ringwood in Hampshire. The units were specified and installed by PWB Industrial Heating Service. (Read More)

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