Latest Product Reviews

SICK Launches Cost-Cutting Real-Time Energy Monitoring of Compressed Air

As manufacturers face rising energy bills, SICK has launched the FTMg with Monitoring App, an Industry 4.0 solution that helps them see the data they need to reduce energy consumption through better control of compressed air.

The SICK FTMg with Monitoring App enables production and maintenance teams to monitor compressed air continuously so they can reduce leaks, improve operating efficiency, and cut costs.

Compressed air is the ‘fourth utility’ of manufacturing. According to the British Compressed Air Society, it accounts for 10% of energy use in a typical operation and rises to 30% in heavy use industries.

Using data from strategically-positioned SICK FTMg flow meters, the cloud-based SICK FTMg Monitoring App visualises a wealth of both real-time and historic data about compressed air usage. It enables continuous energy management, condition monitoring and predictive maintenance of compressed air systems from any internet-enabled device.

Targeted Energy Reduction

The SICK FTMg with Monitoring App is a scalable system that can target the compressed air energy use of individual machine cells through to entire production or logistics halls. With no programming needed, it can quickly start visualising continuous compressed air data in a way that is easy to use and interpret. As well as enabling more sustainable use of resources, the data insights support better operational efficiency and help achieve reduced carbon targets, contribute towards ISO50001 Energy Management certification or compliance with the UK Government’s Energy Saving Opportunity Scheme (ESOS).

Darren Pratt, SICK’s UK Product Manager for Industrial Instrumentation explains:

“Compressed air is one of the biggest consumers of energy in manufacturing and logistics, and costs are skyrocketing. Many production teams are currently restricted to conducting periodic spot checks, and all too-often, not enough is known about where leaks are, or which machines are the biggest consumers.

“We are already seeing how early adopters of the FTMg Monitoring App are gaining remarkable, and sometimes unexpected, insights. They have been able, for example, to make start-up and shutdown management of processes and machines more efficient, improve compressor control and manage peak loads.”

Continuous Compressed Air Monitoring

The SICK FTMg is a multifunctional flow sensor that enables the measurement of live values for compressed air energy in kWh. Data from the FTMg flow meter is presented via the SICK FTMg Monitoring App, which has been developed from SICK’s proven Industry 4.0 Monitoring Box condition monitoring platform. As well as values for pressure, temperature, flow velocity, mass flow rate and volumetric flow rate in real time, it provides totals for energy use, volume and mass over a pre-defined period.

The user-friendly dashboard makes it easy to interpret data to detect leaks or overconsumption and to look for changes and trends. Email alerts can be set up for maintenance reminders or to give pre-defined warnings with job recommendations, for example when data strays beyond pre-defined limits. Users can drill down to identify costs, for example for individual production centres or by shift.

 

Secure Connectivity

Up to eight FTMG flow meters can be configured via each SICK Smart Services Gateway, which collects data, aggregates and encrypts it before sending it securely via the customer’s own IT infrastructure through a firewall to the SICK cloud. Alternatively, it is possible to by-pass the IT infrastructure by using mobile communications over 3G or 4G. Individuals then have access through a personal SICK ID from any device with a web browser.

The SICK FTMg, which stands for Flow Thermal Meter for inert gases, uses the dynamic calorimetric principle for precision measurement, enabling it to detect even the smallest changes reliably. Its straight measurement channel design ensures highly-accurate measurement with almost zero pressure loss as gases flow through the sensor during measurement.

SICK also offers alternatives for customers who do not require the FTMg Monitoring App. For customers wishing to integrate SICK FTMg flow meters into their own IT systems, one or more devices can be used with an IIoT gateway, such as the TDC-E from SICK, for data pre-processing and integration into customer-specific MES, cloud or energy management systems. The FTMg flow sensor also features an onboard web server or a variety of Industrial communication outputs.  This flexibility in communication technology enables easy integration into existing control or data acquisition architectures.

www.sick.co.uk

New Babcock Wanson Horizontal E-VAP Rapid Steam Generator Provides Simple, Reliable Operation

Industrial process heating equipment and solutions specialist Babcock Wanson has launched the E-VAP horizontal Rapid Steam Generator, with steam outputs from 1700 to 5700 kg/h produced in 5-15 minutes from cold.

A multi-pass coil Steam Generator, E-VAP has been designed for simple, reliable, long-life operation. It comes with a fully integrated digital control panel including easy-to-use touchscreen operator interface, along with auto start and stop plus an option for full sequence control. A specialist low maintenance pump contributes to this simple operation, whilst E-VAP’s horizontal configuration ensures easy access to all components for both operation and maintenance.

Safety is at the heart of E-VAP. Babcock Wanson has designed this latest Rapid Steam Generator to operate with low water content for safe operation and only simple water and chemical treatment are required. Safety is further enhanced through the use of a fully modulating burner and feed water pump control by variable speed drives which improves pressure control and reduces the electrical load, which also saves energy and improves performance.

Other efficiency features include an integral combustion air preheater as standard, plus the option for a flue gas/feedwater economiser.  The E-VAP’s small footprint for such a high output means low heat loss and fuel savings, further increasing plant efficiency. The high overall efficiency of the E-VAP also results in substantial environmental advantages and low overall emissions. Flue Gas Recirculation ensures compliance with emissions regulations on all readily available fuels.

The E-VAP Rapid Steam Generator has been designed by Babcock Wanson for maximum flexibility, enabling it to be used across a multitude of industries. It has a wide range of operating pressures, with standard 12 barg working pressure, although higher steam pressures up to 100 barg are available on request.  Most types of liquid or gaseous fuels can be used. Extended unattended operation is available to suit local operating requirements.  A wide range of ancillary services and equipment are readily available.

Comprehensive factory testing by Babcock Wanson enables easy site installation and quick and simple commissioning of the E-VAP Rapid Steam Generator.  

The E-VAP Rapid Steam Generator is the latest addition to Babcock Wanson’s range of coil type boilers, which are energy efficient, easy and safe to operate. In addition to these, Babcock Wanson offers a complete range of products and services for boiler houses and other process heating needs, including thermal fluid heaters, hot water boilers, VOC and odour treatment by thermal oxidation, water treatment and process air heating solutions. The company aims to help optimise customer’s energy production with high quality products and efficient service.

For more information, please contact Babcock Wanson on 020 8953 7111 or This email address is being protected from spambots. You need JavaScript enabled to view it. or go to www.babcock-wanson.com/product-category/coil-type-steam-boilers/

ENDS

 

Riello offers premix burners up to 3MW

Riello RX premix packaged burners are available in outputs up to 3MW, offering NOx levels of less than 40mg/kWh, with high turndown ratios of up to 8:1, across a wide range of models.

Riello RX burners feature an exclusive design that includes a patented woven wire gauze ‘sock’ covering the combustion head cylinder. Gas and combustion air are mixed upstream of the combustion head and then pass through precision-located ports and the gauze ‘sock’ to ignite on the external surface of the combustion head. This arrangement enables a very compact flame with a diameter directly related to the burner firing rate, ensuring precise heat control and optimum efficiency at all loads.

The high turndown makes RX burners ideal for systems with variable heat loads where low NOx levels are also required. These range from condensing boilers through to process applications such as spray booths and industrial ovens.

RX burners can be used in conjunction with variable speed drive motors to reduce electricity consumption and lower noise levels even further than the typical 30% noise reduction compared to many other combustion applications. Control options include progressive two-stage operation and fully modulating via 0-10V or 4-20 mA. Full electronic control with operational and diagnostic display is also available.

 

For further information visit www.rielloburners.co.uk

AIRBENCH RELEASES NEW MODULAR MIST FILTER SYSTEM

AirBench Ltd have released an upgraded range of OMF mist filtration units to strengthen their range of coolant mist filters.

The new OMF models are based on a modular design allowing multiple variants and filtration systems to be assembled to suit customers machining processes. Available in nominal airflow capacities ranging from 500m3/h up to 4000m3/h, or 8000m3/h using our manifold system, the latest OMF range also benefits from an upgraded door seal system and improved filter clamping to reduce maintenance requirements.

The modular approach allows for the addition of secondary filtration stages where applications demand; for example, the addition of prefilter stages to reduce main filter loading on processes with heavy coolant contamination.

OMF mist filtration units are designed to capture coolant mist from machining processes; and are usually installed either to larger machine tools, or as central systems servicing multiple machines to minimise maintenance and operator involvement.

AirBench Ltd have released an upgraded range of OMF mist filtration units to strengthen their range of coolant mist filters.

The new OMF models are based on a modular design allowing multiple variants and filtration systems to be assembled to suit customers machining processes. Available in nominal airflow capacities ranging from 500m3/h up to 4000m3/h, or 8000m3/h using our manifold system, the latest OMF range also benefits from an upgraded door seal system and improved filter clamping to reduce maintenance requirements.

The modular approach allows for the addition of secondary filtration stages where applications demand; for example, the addition of prefilter stages to reduce main filter loading on processes with heavy coolant contamination.

OMF mist filtration units are designed to capture coolant mist from machining processes; and are usually installed either to larger machine tools, or as central systems servicing multiple machines to minimise maintenance and operator involvement.

 

Contact AirBench Ltd for an assessment of your coolant mist issues – visit www.airbench.com or email This email address is being protected from spambots. You need JavaScript enabled to view it..

SULZER LAUNCHES SALOMIX SSF150 AGITATOR

Sulzer launches the latest addition to the SALOMIX agitator family, the SSF150. SALOMIX offers excellent performance in all industrial segments. The new size will be used mainly in large pulp mills, and typical applications will be storage towers, pulpers and bleaching towers. SSF150 strengthens Sulzer's position as the leading full-line equipment supplier to the pulp, paper, and board industry.

SALOMIX SSF side-mounted gear-driven agitators are used for mixing and agitating process liquids in demanding industrial applications, such as viscous liquids as well as fibrous and other slurries. The agitators ensure a homogenous mixing result, high process reliability and efficiency, low operating costs, and low environmental stress.    All SSF agitators have a consistent design and stainless steel construction, a flange-mounted motor, and an integrated, compact, and efficient one-stage gearbox. For SSF150, accessories such as support legs, Dilco integrated dilution system, sealing water equipment, bearing unit monitoring, grease dispenser for the front bearing, and Sulzer Sense condition monitoring are available. The new SSF150 spans from 110 kW/150 hp up to 160 kW/200 hp.    The agitators in the SSF range are ATEX approved. This means that they are also suitable for our customers in the chemical process industry.    The SALOMIX agitators are easy and fast to install, and the spare parts costs are low due to a high degree of standardization. The new, high-efficiency hydraulics (patent pending) provide substantial savings in energy consumption. Thanks to the robust construction, the need for service is cut to a minimum, and the service-friendly design makes maintenance easy. Preventive maintenance can be optimized by using Sulzer Sense condition monitoring. All these features add up to a minimized total cost of ownership.   Read more about the SALOMIX™ SSF side-mounted agitators | Sulzer.   Follow Sulzer Industry on LinkedIn.

About Sulzer

Sulzer is a global leader in fluid engineering. We specialize in pumping, agitation, mixing, separation and purification technologies for fluids of all types. Our customers benefit from our commitment to innovation, performance and quality and from our responsive network of 180 world-class production facilities and service centers across the globe. Sulzer has been headquartered in Winterthur, Switzerland, since 1834. In 2021, our 13’800 employees delivered revenues of CHF 3.2 billion. Our shares are traded on the SIX Swiss Exchange (SIX: SUN). The Flow Equipment division specializes in pumping solutions specifically engineered for the processes of our customers. We provide pumps, agitators, compressors, grinders and screens developed through intensive research and development in fluid dynamics and advanced materials. We are a market leader in pumping solutions for water, oil and gas, power, chemicals and most industrial segments.

www.sulzer.com

Smart way to make machine interventions safer

Increase workplace safety with a world-class Lockout/Tagout solution from a single supplier.

 Easily de-energise machines during maintenance to prevent accidents related to moving machine parts and any type of machine energy. Manufacturers worldwide use solution from Brady Corporation to optimise existing, and to implement complete Lockout/Tagout programmes that maximise workplace safety and protect employees. There are 7 reasons Brady is the preferred partner in Lockout/Tagout projects. Check them out!

 7 reasons Brady is the preferred partner in Lockout/Tagout projects:

  • Best-in-class lockout procedures:
    • no time to set up safe Lockout/Tagout procedures? Invite a Brady Safety Engineer to identify all machine energy isolation points and create illustrated, machine specific, world-wide best practice Lockout/Tagout procedures for your approval.
  • Optimal procedure management:
    • the process of managing, creating, updating, reviewing, scaling and communicating visually instructive lockout procedures becomes a matter of clicks.
  • Block access to any energy control point:
    • temporarily block access to valves, buttons, fuses and any energy isolation point with our complete range of dedicated Lockout/Tagout devices.
  • Best safety padlocks in the world:
    • effectively secure the isolated state of your machines during maintenance with our unique SafeKey padlocks that offer 700% more lock and key options for elaborate, futureproof lockout programmes.
  • Reliably identify every lockout:
    • easily communicate about ongoing maintenance interventions with reliable Lockout/Tagout tags that can be delivered to, or created at your premises with our safety printers.
  • Practical lockouts:
    • make Lockout/Tagout even more practical and efficient using our wide range of clever accessories.
  • Easily distribute lockout tools:
    • highlight the right solutions for specific lockouts, and encourage tool returns to the right location with our custom shadow boards.

Discover complete Lockout/Tagout solution from Brady >>

Lockout Tagout Guide: Enable Safer Machine Intervention

Lockout/Tagout can save lives during machine maintenance and interventions in production facilities. 15-20% of workplace accidents can be avoided with Lockout/Tagout which is why the procedure should be part of any ambitious go for zero programme that bans accidents from the workplace.

Download the free Lockout/Tagout guide >>

Brady Corporation

www.brady.co.u

Snickers LiteWork 37.5® Work Shorts – For Cooling Comfort This Summer.

Lightweight Work Shorts - designed to deliver superior comfort and freedom of movement.

Great for summer working on site, these lightweight Work Shorts have a street-smart fit with a cool working comfort in warm conditions. They’re made of quick-drying 37.5® technology fabric that delivers efficient moisture transport, ventilation and UPF40 sun protection in sunny weather.

They have a functional design and come with or without extra robust holster pockets. There’s also a 4-way stretch panel at the crotch and reinforcement at critical areas for extra durability.

They’re packed with comfort and functionality and specially designed for the fast-paced professional who’s always on the go and always delivering top class work on site. For professionals who rely on their gear in demanding environments, they’re a must for everyone who wants the ultimate in cool comfort this summer.

 

For more information on Snickers Workwear’s LITEWork range and it’s sustainability philosophy you can call the Helpline on 01484 854788; check out www.snickersworkwear.co.uk or email This email address is being protected from spambots. You need JavaScript enabled to view it.

Introducing Classic from Fulton

The new Classic from heat transfer specialist Fulton builds on the successes of its 70-year boiler manufacturing history to deliver a vertical steam boiler that is engineered to meet its customers’ requirements. An evolution of Fulton’s original vertical tubeless design, Classic is simple, compact and built to last, and is backed by more than 100,000 boilers installed around the world.

Available with gas, oil, or LPG/Propane burners, Classic is available with outputs from 100kW to 300kW (160 to 480 kg/h) at 10.34 Barg and efficiencies up to 84%. Full steam output is available from a cold start within 20 minutes, meaning Classic steam boilers can meet the rapid steam requirements for numerous industrial applications, including pharmaceutical, healthcare, food and beverage.

Classic uses proven technology to deliver steam economically, while maintaining the rugged, robust and reliable operation expected from a Fulton heat transfer solution. The pressure vessel is no less than 8mm thick; and the Classic's industry-leading vertical design eliminates tubes or coils that are subject to oxygen pitting, corrosion and burn out; ensuring decades of trouble-free operation. To ensure minimal downtime and maximum production availability, ease of maintenance is also a given of the Classic’s design.

Additionally, Classic steam boilers are exempt from expensive and time-consuming SBG01 non-destructive testing requirements.

For further information on the new Classic steam boiler, visit www.fulton.co.uk, email This email address is being protected from spambots. You need JavaScript enabled to view it. or call +44 (0)117 972 3322.

Brammer Buck & Hickman announces exclusive new Spartex range

Brammer Buck & Hickman, the UK’s leading supplier of industrial maintenance, repair and overhaul (MRO) products and services, has launched the Spartex range of everyday industrial essentials.The Spartex brand has been introduced to make it simpler for customers to purchase and replenish operational and workplace essentials, such as chemicals, cleaning, storage, fasteners and work clothes. Brammer Buck & Hickman has researched and sourced a wide range of products, providing customers with choice, along with quality and competitive pricing. Spartex products are stocked in Brammer Buck & Hickman warehouses, enabling fast and efficient delivery, even at short notice.Steve Seymour, Category Manager UK – Exclusive Brands, comments on the new Spartex brand: “We know customers are time poor, so by consolidating multiple sources of supply with a single trusted partner, Spartex provides everyday industrial essentials with minimum effort. Furthermore, customers benefit from our buying power and leveraging scale to ensure those products are competitively priced.”Spartex is exclusively available in the UK from Brammer Buck & Hickman.For more information on Spartex, please go to https://spartex.com/en/ or visit your nearest Brammer Buck & Hickman branch. To buy online, go to https://uk.rubix.com/en/spartex

TPI Europe's Condition Based Monitoring

TPI Europe' s Condition Based Monitoring Intelligent tools to monitor, analyse & interpret vibration, bearing condition, temperature and overall machine health.

Fluke Networks announces expanded network connectivity testing for LinkIQ™ Cable+Network Tester

: Fluke Networks announces an upgrade to its LinkIQ™ Cable+Network Tester that expands the tester’s ability to test and troubleshoot IP networks, and support users in 12 languages. This new software is shipping in all new LinkIQ units and is available as a free upgrade to existing customers.

“While systems integrators and network administrators need to verify cabling performance to ensure network performance, they also need to ensure that the user’s traffic can reach its destination,” stated Robert Luijten, Field Marketing Director, Fluke Networks.

“Our network test features give these professionals visibility into network connectivity and response time of key resources, allowing them to verify and troubleshoot end-to-end network issues.”

The new release includes:

  • Expanded network testing – With version 1.1, customers can now verify connectivity and response time to key network devices with one touch of the screen. LinkIQ can now be configured to perform IPv4 or v6 ping tests and will display the response time for four pings to a target device of the user’s choosing. The test results display the DNS and DHCP servers and the gateway router. LinkIQ also displays the IP address of the nearest switch. The new version of LinkWare PC includes this information in its test reporting.
  • Two-pair cable tests – Cable performance tests up to 100 Mb/s can be specified for two-pair cables, widely used in industrial environments.
  • Language support – The LinkIQ user interface now supports 12 languages.
  • Reporting – A new version of the LinkWare™ PC software, the industry's de facto reporting solution, is also available. This new version provides reports including the expanded network testing, allowing users to document their work.

The 1.1 software release is available in the LinkIQ Cable+Network Tester, which can be purchased from Fluke Networks resellers worldwide or at www.flukenetworks.com/LinkIQ.

Current owners can access the new firmware and LinkWare PC by visiting: www.flukenetworks.com/support/downloads.

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