Latest News

Huge savings made at leachate treatment plant

At a landfill’s leachate treatment centre, where floating biomass was reducing the plant’s throughput, the introduction by Viridian Systems of a new mixer has created annual savings on chemicals of around £85,000.

From sludge taking well over two hours to settle (with unnecessary amounts still floating), it has now been reduced to less than 30 minutes. With the plant set up for two batches per day, this potentially adds back three hours of treatment time per day, which equates to more than 14,000m3/year of leachate that no longer has to be tankered off site; equating to a further annual saving of £285,000.

As Viridian Systems’ Managing Director, Roger Dixon explains, the new mixer (made by Landia) has now completely eliminated the problematical filamentous bacteria.

‘The right amount of agitation’

“To solve the problem for the leachate treatment plant”, he said, “we believed that with the correct type of mixer; suitably positioned, powered and timed, the right amount of agitation would disperse the floating layer to allow solids to settle much more quickly”.

‘No more floating biomass’

He added: “Undesirable filamentous bacteria, which is one of the main causes of floating biomass, is detrimental to SBRs, but working closely together with Landia, who have vast experience in mixer applications, the sub-surface liquor is now degassed; meaning no more floating biomass”.

As the plant began to produce far less unwanted foam, Birkenhead-based Viridian Systems asked the plant operator to gradually reduce dosing with de-foaming agent (antifoam) until the consumption rate falls to around 1-2 drums/month, instead of 2-3 drums/day, which will not only save around £70-100k/year, but will also reduce the dissolved organics (measured as chemical oxygen demand C.O.D.) in the treated effluent.

Furthermore, the installation of the Landia mixer has also enhanced the reliability of the plant’s Dissolved Oxygen (D.O.) (optical) probe, because there is less foam to blind it. With the probe now working as it should, there is better control of the blower speed, reducing its energy consumption, which in turn, offsets some of the power consumed by the mixer.

Viridian Systems’ Roger Dixon concluded: “Far from just supplying a mixer, Landia shared our goal in wanting to find the best possible solution. What has been achieved provides considerable ongoing benefits for our customer. As a result of this success, we have also installed a Landia mixer in a tank adjacent to the SBR”.

 

 

 www.viridiansystems.com

0151 639 8666

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www.landiaworld.com

01948 661 200

New Babcock Wanson Brochures Highlight Steam Solutions and Thermal Fluid Heating Applications

Industrial process heating manufacturer Babcock Wanson has launched two new brochures: a guide to the company’s Steam Solutions, and a Thermal Fluid Heating Solutions brochure with a focus on the applications and industries most suited to this energy efficient, easy to use process heating technology.

The new 12-page Steam Solutions brochure emphasises Babcock Wanson’s expertise and in-depth knowledge of industrial steam products and services, for which the company is renown. It features Babcock Wanson’s latest steam boilers, including Coil, Fire Tube, Water Tube and Electrical Steam boilers, along with the company’s new generation of micro-modulation Burners with very low NOx. The brochure continues with a look at Water Treatment products, plus the range of services available, from maintenance to equipment rental, training and latest digital services. Smart products and services, which are becoming increasingly popular, are also highlighted, which include unattended operating mode (up to 30 days), automation, HMI for easy day to day boiler operation, and cloud based Navinergy and e-Water remote monitoring Apps.

The new Thermal Fluid Heating Solutions brochure takes a different approach, with the main focus on applications and industries that are best suited to thermal fluid heaters and that have potentially the most to gain from swapping to this process heat technology. This includes pressing, curing and moulding; tanks, vessels and cookers; printing, coating, laminating and drying; and heating and cooling, which can be combined in a single thermal fluid system for exothermic reaction control or simply to maximise the use of a plant.  Each section is illustrated with photography and clear graphics showing how a typical thermal fluid system works in that specific application. The brochure finishes with a brief overview of the thermal fluid heaters available from Babcock Wanson, including the TPC and EPS ranges, along with the services provided by the company.

For a PDF copy of the new Babcock Wanson brochures go to www.babcock-wanson.com/resources/brochures/ or request a hard copy from Babcock Wanson on 020 8953 7111 or This email address is being protected from spambots. You need JavaScript enabled to view it..

Babcock Wanson offers a complete range of products and services for boiler houses and other process heating needs, from steam boilers, thermal fluid heaters, rapid steam generators and hot water boilers to VOC and odour treatment by thermal oxidation, water treatment or process air heating solutions. 

For information on Babcock Wanson, go to www.babcock-wanson.com

 

Parker Hannifin to present its H2-compatible products for off-road machinery & heavy-duty transportation at the Hydrogen Online Workshop

Warwick, UK, 17. February 2022 - Parker Hannifin, the global leader in motion and control technologies, will present a wide range of H2 solutions at the Hydrogen Online Workshop on 3 March 2022, which will include the latest emission reducing hydrogen technologies available for off-road machinery & heavy-duty transportation.

The Hydrogen Online Workshop is a 24hr interactive event featuring the best H2 experts and key players in the hydrogen community from around the world. This exciting virtual meet-up will bring together over 15,000 hydrogen professionals, 100+ world-class experts, and more than 150 exhibitors.

To discover how the latest H2 applications can reduce emissions, improve efficiency, or capture growth opportunities in these or other sectors, join Parker at the event. Parker’s hydrogen range includes valves, filters, manifolds, fluid controls, high-pressure hoses, connectors, sealing, and thermal management solutions. The Parker team will explain how these hydrogen-compatible products can benefit heavier transportation platforms.

In addition to this, Parker will also be hosting a panel of hydrogen and material experts comprising Clara M. Moyano, Fabian Brücker, and Robert Airey. This panel will discuss how to choose components and materials for H2 applications and explore the material science of hydrogen components.

Clara Moyano, Innovation Engineer - Material Science, Parker Hannifin Instrumentation Products Division Europe, said: “As a member of the Hydrogen Council, Parker is committed to fostering a clean energy transition and creating a better, more resilient future.”

Find out more: https://prker.co/35TpHxO

The future of maintenance engineering

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4 Events 1 Pass
dee

Maintec, is the longest standing exhibition dedicated to the maintenance, reliability and asset management industry.

 

Here, the UK’s maintenance engineering community can keep up-to-date with the latest developments and source the most innovative solutions and materials to improve process and optimise future engineering strategy.

 

Register a visitor pass to gain access to Maintec plus 3 other co-located events - Manufacturing Expo, Engineering Expo and Engineering Expo taking place on the 8-9 June 2022 at the NEC in Birmingham.

REGISTER A VISITOR PASS NOW
 

Unrivalled content and features

Conferences & Workshops


Expert speakers take to the stage to explore the latest success stories, discuss current challenges and offer practical tips and advice to take away and apply to your business.

 

Find out more

End of Day Drinks


Taking place at the end of day one on the exhibition floor from 17:00 -18:30 join your peers for our industry drinks reception. Come along to network and have a drink on us!

 

Find out more

Innovation Zone


See solutions in action with live immersive demonstrations of the latest technologies that are shaping the future of the industry. The zone will feature placements of unmanned aerial systems and racing cars! 

 

Find out more

Packed Exhibition


A showcase of the very best in British suppliers from asset management, condition monitoring, drives & controls, lubrication, predictive maintenance through to training & consultancy.

 

Find out more
 

Register a free pass and invite your colleagues to join you and discover new opportunities and the latest products and solutions within the maintenance engineering market.

REGISTER A FREE PASS HERE

British Compressed Air Society appoints new Vice President

The British Compressed Air Society (BCAS) has elected Steven Rohan, Division Engineering Manager at Parker Hannifin Manufacturing (Parker) as the Society’s new Vice President.

Steven has been a member of the BCAS board since 2018 and brings a wealth of engineering and sector knowledge to the role, gained during almost 30 years in the air and gas treatment industry.  He will join Mark Ranger, the BCAS President, in ensuring that both members and end-users alike are provided with expert, independent guidance on the issues affecting the compressed air and vacuum sector. 

Steven will focus on the new UKCA marking, which is replacing the CE marking, and will continue to lobby government to ensure it is fit for purpose and can meet industry’s changing demands. He will also be encouraging the uptake of energy-efficient technologies alongside effective maintenance regimes, that can help to reduce overall electricity consumption for compressed air and vacuum systems.

Having joined Domnick Hunter in 1995 (prior to its acquisition by Parker) as an Engineering Technician Apprentice, Steven was awarded a Whitworth Scholarship from the Institute of Mechanical Engineers and went on to graduate from Newcastle University as a Bachelor in Mechanical Engineering.

MASTERING THE DAILY GRIND

A better way to prevent pump blockages

Textiles and other unconventional debris can be a tough problem for pumped wastewater systems. That's why more and more operators are addressing the problem at source with Sulzer's Muffin Monster™ grinder technology.

Wastewater only flows downhill, but there are plenty of situations where it simply isn't possible to provide a consistent gradient between users and sewage treatment facilities. That's why satellite pumping stations are a common feature of private and municipal wastewater systems.   Modern pumps are compact, reliable and energy efficient. In the right conditions, they can operate for years with minimal maintenance, but they don't always get to enjoy those conditions. As populations grow and habits change, wastewater systems are exposed to a rising tide of difficult materials, especially tough fibrous products such as wet wipes and disposable nappies.   Left unchecked, these materials can jam up pumps, reducing flow rates, driving up energy consumption and ultimately bringing operations to a halt. That leads to costly and time-consuming maintenance visits to rectify the situation.   Rajeev Seth, Sales Manager Pacific – Channel Partners at Sulzer Australia, explains: "One of the most effective ways to stop wastewater blockages is with dual shaft grinder technology. Sulzer's Muffin Monster™ range offers the best dual shaft grinders available in the market, generating the high torque required to grind difficult and large solids. They can be installed both inline and in-channel upstream of critical entry points in the wastewater network, where they go to work on unconventional waste, tearing plastic and non-plastic debris and crushing solids into small particles that flow freely through the system."   Happier holidaymakers

A real time-saving test solution

Increase real-time capability, save time and speed up engineering decisions


Hottinger Brüel & Kjær has launched the latest version of its Tescia software, with enhanced features to help users achieve greater efficiency through time-saving functionality.

The Tescia system provides a safe way of capturing critical data, targets vibration, acoustics, and monitoring applications. Its unique capabilities and a user-centric workflow help to reduce setup time, safeguard test items – and improves data quality and test-result validation. 

To enable automated conditioning monitoring tasks on floors, rotating machinery and sensitive machinery, Tescia now supports Reference Profiles, so the user can define – from simple to very complex – levels at every frequency, allowing the system to detect and trigger on profile exceedances. 

For long test runs or condition monitoring of – for example – propulsion systems, a metric recorder has been introduced, allowing users to record key metrics such as overall, band-pass, spectral lines and order values. This reduces the need for time consuming post analysis tasks, saving valuable time. Metric data can be directly imported into HBK’s BK Connect® software.

For larger multichannel test campaigns, the amount of recorded data can be overwhelming. The new real-time data conversion and archiving functionality provides the ability to convert and archive data in the right place during the test campaign, thereby avoiding time-consuming business of copying or archiving tasks after the test activity.

Adding data processor licenses provides extra real-time analysis capability and monitoring, making it possible to increase the number of test participants. This enables multiple engineering specialists to engage in test sessions, on multiple independent analysis seats without interfering with the recording. These seats can operate in real-time, completely autonomously, either locally, connected to the same network as the acquisition system or remotely. Each Data Processor has the same analysis possibilities as the main data acquisition system and local configurations can be saved, then reused later. 

Tescia Product Manager Flemming Schultz Larsen said: “I am very proud of this current Tescia release. Tescia is better than ever. It provides the level of features and performance needed by our customers, saves them valuable time and allows them to make decisions faster.”

For more about Tescia, visit: https://www.bksv.com/en/analysis-software/data-acquisition-software/tescia

Petronas Lubricants International launches new 20L PETRONAS Ecovent pail with up to 50% recycled plastic

Lubricants leader presents new European packaging with patented anti-glug feature and reduces plastic usage

 PETRONAS Lubricants International (PLI) today announced the launch of its new 20L PETRONAS Ecovent packaging which introduces one pail standard in Europe, achieving both consistency, efficiency and a greener supply chain. The new packaging is a major step forward in PLI’s aim to achieve net-zero emissions by 2050, as it is manufactured with up to 50% Post Consumer Resin (PCR). A patented anti-glug feature incorporated into the neck of the pail ensures quicker and smoother pouring with less oil waste.   

Due to various legacy reasons, PLI supported five different 20L packs in Europe. However, since those requirements no longer exist, the lubricants brand saw an opportunity to standardise the range and achieve efficiency in size and labels, and consistency in look and feel. This resulted in a pail that is up to 250 grams lighter and contains up to 50% recycled plastic. The pails themselves are fully recyclable and come in black, blue and silver.

Another improvement to the new packaging is the anti-glug system. An inner air channel creates a free air flow entrance, which results in oil flowing out uniformly. This design tackles the common challenge of pouring the oil out of the pail whilst trying to avoid wasting any of it.

This new single pack is UN level 3 certified, meaning it passes heavy destructive tests. 20L PETRONAS Ecovent also meets the requirements for the new ‘Plastic Tax’ that has been introduced across Europe, whereby all virgin plastics will be taxed, to therefore encourage the reuse of plastic and reduce waste.

Domenico Ciaglia, Managing Director of EMEA at PETRONAS Lubricants International, said: “The 20L PETRONAS Ecovent packaging offers a greener option and better customer experience because of the registered Ecovent anti-glug system. We are pleased we can offer our customers these benefits, and contribute to achieving a more sustainable supply chain.

“This new packaging is again a step forward in PLI’s aim to achieve net-zero carbon emissions by 2050 and supporting our customers to operate more sustainably. Besides the pail we’ve also optimised our steel drums, so they are now lighter than before, which reduces greenhouse emissions in the production process enormously. These changes are just the first steps in our packaging journey; there is much more to come in 2022.” 

The 20L PETRONAS Ecovent comes in a PETRONAS branded or plain option for EOMs/ branded caps.

www.pli-petronas.com.  

Pioneers for 70 Years: Celebrating 70 Years of Belzona

The article discusses how, in addition to the carbon mitigation that can be achieved through investment into Belzona’s protective coatings and composite repair systems, Belzona is also committed to investing in environmentally sustainable practices within the business. The article goes on to give examples of these practices.

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First Champions to promote and improve safety at the end of engineered life

 

Engineering X selects first Champions to promote and improve safety at the end of engineered life

The Engineering X Safer End of Engineered Life (SEEL) mission has appointed its first cohort of SEEL Champions, individuals in 11 different countries working in a range of industries, sectors and disciplines who are leading projects to improve the way we dismantle and dispose of engineered products and structures.

The Champions are all determined to effect change and help raise awareness of the need to plan for end of engineered life and prevent harm to human health and the environment by finding better ways to decommission and dispose of the world’s vast diversity of human-made artefacts, which now exceeds our planet’s living biomass.

From assessing the environmental impact of the disposal of medical devices in a UK hospital to the problems of decommissioning coal-fired power stations in South Africa, and the global legal, environmental, security, and safety implications of digital data ‘eternity’, the Champions are tackling a wide range of urgent challenges.

Stadler Rail selects NSK condition monitoring subsidiary B&K Vibro

Brüel & Kjær Vibro (B&K Vibro), part of the NSK Group, has signed a long-term agreement with Stadler Rail to install its state-of-the-art VCM-3 condition monitoring system (CMS) on 606 rail carriages for the Berlin Underground (U-Bahn). The VCM-3 CMS will serve to optimise maintenance schedules, maintain uptime and reduce operating costs

This multi-million-euro condition monitoring project is an integral part of a recent contract win by Switzerland-based Stadler that entails the delivery of up to 1,500 new rail carriages for use on the Berlin underground network. The framework agreement has a value close to €3 billion, making it one of the largest supply contracts ever awarded in Europe.

B&K Vibro’s comprehensive CMS solution includes vibration sensors and edge devices (on-board diagnostics), as well as diagnostic and analysis services that constantly monitor rail-carriage bearings and other rotating parts to deliver the ultimate in reliability.

Due to the high reliability demands of the public transportation sector, operators today focus extensively on reducing downtime and operating costs. Adopting a CMS solution enables the implementation of next-generation predictive maintenance strategies that not only help to optimise maintenance schedules but boost operational reliability and uptime when combined with a lean operations team.

Ensuring the high availability of rotating machinery and components with intelligent monitoring solutions, B&K Vibro has been a global pioneer in this field for decades. NSK acquired B&K Vibro in March 2021 to further strengthen its ability to meet demand for advanced automation, smart technology, and environmental measures. The move also serves to accelerate the company’s CMS business development on a global basis.

B&K Vibro’s extensive range of products and services includes vibration sensors (acceleration, velocity, displacement), vibration monitors, software and online-integrated plant-wide monitoring solutions. These technologies enable the safe and secure operation of transport systems, factories, petrochemical facilities, power plants and wind farms around the world, where they form part of innovative maintenance and production strategies.

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