Textiles and other unconventional debris can be a tough problem for pumped wastewater systems. That's why more and more operators are addressing the problem at source with Sulzer's Muffin Monster™ grinder technology.
Wastewater only flows downhill, but there are plenty of situations where it simply isn't possible to provide a consistent gradient between users and sewage treatment facilities. That's why satellite pumping stations are a common feature of private and municipal wastewater systems. Modern pumps are compact, reliable and energy efficient. In the right conditions, they can operate for years with minimal maintenance, but they don't always get to enjoy those conditions. As populations grow and habits change, wastewater systems are exposed to a rising tide of difficult materials, especially tough fibrous products such as wet wipes and disposable nappies. Left unchecked, these materials can jam up pumps, reducing flow rates, driving up energy consumption and ultimately bringing operations to a halt. That leads to costly and time-consuming maintenance visits to rectify the situation. Rajeev Seth, Sales Manager Pacific – Channel Partners at Sulzer Australia, explains: "One of the most effective ways to stop wastewater blockages is with dual shaft grinder technology. Sulzer's Muffin Monster™ range offers the best dual shaft grinders available in the market, generating the high torque required to grind difficult and large solids. They can be installed both inline and in-channel upstream of critical entry points in the wastewater network, where they go to work on unconventional waste, tearing plastic and non-plastic debris and crushing solids into small particles that flow freely through the system." Happier holidaymakers
Increase real-time capability, save time and speed up engineering decisions
Hottinger Brüel & Kjær has launched the latest version of its Tescia software, with enhanced features to help users achieve greater efficiency through time-saving functionality.
The Tescia system provides a safe way of capturing critical data, targets vibration, acoustics, and monitoring applications. Its unique capabilities and a user-centric workflow help to reduce setup time, safeguard test items – and improves data quality and test-result validation.
To enable automated conditioning monitoring tasks on floors, rotating machinery and sensitive machinery, Tescia now supports Reference Profiles, so the user can define – from simple to very complex – levels at every frequency, allowing the system to detect and trigger on profile exceedances.
For long test runs or condition monitoring of – for example – propulsion systems, a metric recorder has been introduced, allowing users to record key metrics such as overall, band-pass, spectral lines and order values. This reduces the need for time consuming post analysis tasks, saving valuable time. Metric data can be directly imported into HBK’s BK Connect® software.
For larger multichannel test campaigns, the amount of recorded data can be overwhelming. The new real-time data conversion and archiving functionality provides the ability to convert and archive data in the right place during the test campaign, thereby avoiding time-consuming business of copying or archiving tasks after the test activity.
Adding data processor licenses provides extra real-time analysis capability and monitoring, making it possible to increase the number of test participants. This enables multiple engineering specialists to engage in test sessions, on multiple independent analysis seats without interfering with the recording. These seats can operate in real-time, completely autonomously, either locally, connected to the same network as the acquisition system or remotely. Each Data Processor has the same analysis possibilities as the main data acquisition system and local configurations can be saved, then reused later.
Tescia Product Manager Flemming Schultz Larsen said: “I am very proud of this current Tescia release. Tescia is better than ever. It provides the level of features and performance needed by our customers, saves them valuable time and allows them to make decisions faster.”
Lubricants leader presents new European packaging with patented anti-glug feature and reduces plastic usage
PETRONAS Lubricants International (PLI) today announced the launch of its new 20L PETRONAS Ecovent packaging which introduces one pail standard in Europe, achieving both consistency, efficiency and a greener supply chain. The new packaging is a major step forward in PLI’s aim to achieve net-zero emissions by 2050, as it is manufactured with up to 50% Post Consumer Resin (PCR). A patented anti-glug feature incorporated into the neck of the pail ensures quicker and smoother pouring with less oil waste.
Due to various legacy reasons, PLI supported five different 20L packs in Europe. However, since those requirements no longer exist, the lubricants brand saw an opportunity to standardise the range and achieve efficiency in size and labels, and consistency in look and feel. This resulted in a pail that is up to 250 grams lighter and contains up to 50% recycled plastic. The pails themselves are fully recyclable and come in black, blue and silver.
Another improvement to the new packaging is the anti-glug system. An inner air channel creates a free air flow entrance, which results in oil flowing out uniformly. This design tackles the common challenge of pouring the oil out of the pail whilst trying to avoid wasting any of it.
This new single pack is UN level 3 certified, meaning it passes heavy destructive tests. 20L PETRONAS Ecovent also meets the requirements for the new ‘Plastic Tax’ that has been introduced across Europe, whereby all virgin plastics will be taxed, to therefore encourage the reuse of plastic and reduce waste.
Domenico Ciaglia, Managing Director of EMEA at PETRONAS Lubricants International, said: “The 20L PETRONAS Ecovent packaging offers a greener option and better customer experience because of the registered Ecovent anti-glug system. We are pleased we can offer our customers these benefits, and contribute to achieving a more sustainable supply chain.
“This new packaging is again a step forward in PLI’s aim to achieve net-zero carbon emissions by 2050 and supporting our customers to operate more sustainably. Besides the pail we’ve also optimised our steel drums, so they are now lighter than before, which reduces greenhouse emissions in the production process enormously. These changes are just the first steps in our packaging journey; there is much more to come in 2022.”
The 20L PETRONAS Ecovent comes in a PETRONAS branded or plain option for EOMs/ branded caps.
The article discusses how, in addition to the carbon mitigation that can be achieved through investment into Belzona’s protective coatings and composite repair systems, Belzona is also committed to investing in environmentally sustainable practices within the business. The article goes on to give examples of these practices.
Engineering X selects first Champions to promote and improve safety at the end of engineered life
The Engineering X Safer End of Engineered Life (SEEL) mission has appointed its first cohort of SEEL Champions, individuals in 11 different countries working in a range of industries, sectors and disciplines who are leading projects to improve the way we dismantle and dispose of engineered products and structures.
The Champions are all determined to effect change and help raise awareness of the need to plan for end of engineered life and prevent harm to human health and the environment by finding better ways to decommission and dispose of the world’s vast diversity of human-made artefacts, which now exceeds our planet’s living biomass.
From assessing the environmental impact of the disposal of medical devices in a UK hospital to the problems of decommissioning coal-fired power stations in South Africa, and the global legal, environmental, security, and safety implications of digital data ‘eternity’, the Champions are tackling a wide range of urgent challenges.
Brüel & Kjær Vibro (B&K Vibro), part of the NSK Group, has signed a long-term agreement with Stadler Rail to install its state-of-the-art VCM-3 condition monitoring system (CMS) on 606 rail carriages for the Berlin Underground (U-Bahn). The VCM-3 CMS will serve to optimise maintenance schedules, maintain uptime and reduce operating costs
This multi-million-euro condition monitoring project is an integral part of a recent contract win by Switzerland-based Stadler that entails the delivery of up to 1,500 new rail carriages for use on the Berlin underground network. The framework agreement has a value close to €3 billion, making it one of the largest supply contracts ever awarded in Europe.
B&K Vibro’s comprehensive CMS solution includes vibration sensors and edge devices (on-board diagnostics), as well as diagnostic and analysis services that constantly monitor rail-carriage bearings and other rotating parts to deliver the ultimate in reliability.
Due to the high reliability demands of the public transportation sector, operators today focus extensively on reducing downtime and operating costs. Adopting a CMS solution enables the implementation of next-generation predictive maintenance strategies that not only help to optimise maintenance schedules but boost operational reliability and uptime when combined with a lean operations team.
Ensuring the high availability of rotating machinery and components with intelligent monitoring solutions, B&K Vibro has been a global pioneer in this field for decades. NSK acquired B&K Vibro in March 2021 to further strengthen its ability to meet demand for advanced automation, smart technology, and environmental measures. The move also serves to accelerate the company’s CMS business development on a global basis.
B&K Vibro’s extensive range of products and services includes vibration sensors (acceleration, velocity, displacement), vibration monitors, software and online-integrated plant-wide monitoring solutions. These technologies enable the safe and secure operation of transport systems, factories, petrochemical facilities, power plants and wind farms around the world, where they form part of innovative maintenance and production strategies.
Reuters presents a free webinar on eliminating communications silos in Mainteance ,Relibilty and Operations.
The disconnect between Downstream's maintenance, reliability and operations personnel is standing in the way of true operational excellence. We need to build partnerships between site teams to enable the free flow of communication and information.
Focusing on this, Reuters Events is hosting the 'Eliminate Communication Silos In Maintenance, Reliability & Operations' webinar - February 24th, 10am CST. Manufacturing leaders from NOVA Chemicals, BASF and MOL GROUP will identify best practice in driving safety and efficiency transformation of work execution.
Click on the link below to register for the webinar.
Temporary ice-rinks have attracted visitors with tens of thousands square feet or real ice created thanks to ICS Cool Energy temporary cooling solutions.
Southampton, Feb. 9, 2022 – ICS Cool Energy, an international market leader specialising in complete temperature control solutions for manufacturing process and facilities applications, announced that it closed the 2021/2022 season with a record number of temporary ice-rink projects successfully delivered across the UK and Channel Islands. ICS Cool Energy has worked with Rink Operators throughout the UK providing them with hire chillers, temporary power solutions, cable and distribution to supply refrigeration for the popular temporary ice-skating rinks.
“Demand for ice-rink cooling keeps growing. It was particularly noticeable this year, when skaters of all ages, from across the UK, from Aberdeen to Guernsey, and from Cardiff to the Scarborough have been looking forward to have a superb experience and forget about the pandemic reality,” said Simon Ward, Hire Sales Manager at ICS Cool Energy. “After last year and all the uncertainty of the pandemic and its effect on the events industry, we didn’t want to let people down. We used all our resources to ensure that ice rinks could operate and bring much needed release for the skaters and the operating companies.”
“Reliability during the hire period is a must and at ICS Cool Energy, we build in contingency in to all our packages. This includes multiple chillers, each with multiple circuits and compressors, running and standby pumps, correct system readings on pressures and temperatures, and also telemetry when required. Our hire systems have been maintained at all times to keep the ice surface fresh even in the constantly changing weather conditions, including rain, sunshine and ice-melting temperatures,” continued Simon Ward.
ICS Cool Energy has supplied cooling to customer mats from 250m2 up to 1200m2, all requiring the correct flow rate and pressure evenly across the mat. Throughout the season from November to January, a typical ice rink requires the chillers to operate 24 hours a day, 7 days per week with required cooling capacities varying from 100kW up to 480kW at a -12 degrees Celsius fluid off temperature. This duty is supplied using a glycol mix through the customers mat system.
“With over 30 years of experience, our technical engineering teams have developed a wealth of know-how and experience in delivering flexible and reliable temperature control solutions for the ice-rinks and across many leisure sectors,” said Simon Ward. “We manage the full project including delivery, installation, commissioning of the equipment and 24/7 on call service throughout the hire. That’s why we’ve been the trusted partners for such extraordinary projects throughout the UK.”
With national coverage as well as across Europe, ICS Cool Energy customers benefit from one dedicated point of contact for all their temporary equipment needs and a wide range of hire solutions suitable for any type of application, including many leisure sectors.
For more information on ICS Cool Energy complete process temperature control solutions, please visit https://www.icscoolenergy.com/.
The British Compressed Air Society (BCAS) is delighted to announce the first candidate to be enrolled on the new Compressed Air and Vacuum Technician (CAVT) apprenticeship.
Owen Webb, from Alton Compressor Services Limited (Alton) in Fareham has begun his training to coincide with this year’s National Apprenticeship Week and is the first young engineer in the UK to benefit from the scheme.
Owen’s training will be delivered by Semester Learning and Development (Semester), also the first provider in the UK to run the apprenticeship. Using its proven online learning platform, Owen can train around his other work commitments. Scott Margison, Managing Director of Semester explains:
“Following conversations with both the BCAS Training and Development Committee as well as the team at Alton, we could see the value that the CAVT apprenticeship would offer. In particular, how it could meet the urgent market requirement to develop specific skills related to compressed and vacuum systems.
“We are therefore proud to be the first training provider to offer the new CAVT apprenticeship and are really looking forward to working with Owen as he progresses through the variety of modules. Our online delivery means that he can work flexibly, and at a pace which fits around his work schedule.
“Owen will benefit from a dedicated course tutor, alongside individual subject experts and an NVQ assessor.”
Commenting further, Jordan Sainsbury, Managing Director at Alton added:
“Owen started with us in October last year and initially, we were looking at a number of engineering training courses to help with his training and development. However, none of these offered any in-depth insight into the field of pneumatics, or the specifics of our industry.
“So, when we learnt about the new CAVT apprenticeship, we were really keen to find a provider that would be able to deliver the training. Scott and the team at Semester have been really enthusiastic throughout the process and we are all so proud that Owen will be the first person in the UK to kickstart the scheme!”
“Working in a family-run business like ours and managing multiple priorities can make it more difficult to schedule training. The online approach really suits us. Owen can schedule his apprenticeship modules around the daily demands of a busy service and engineering department. We can’t wait to see how he progresses!”
During the three-year apprenticeship, candidates will learn how to commission compressed air and/or vacuum equipment and their associated systems, alongside service and maintenance, fault diagnosis, repair and system optimisation.
The course will also include the development of transferrable skills, which can be provided via BCAS training courses including working safely with compressed air and compressed air treatment technology to name a few.
The final two years will be more focused on developing the key engineering skills required by the industry, including installation, commissioning, service and repair of compressed air and vacuum systems.
Roy Brooks, Technical Development Officer at BCAS added:
"We are delighted that Owen will be undertaking the new apprenticeship, helping to plug the skills shortage of qualified engineers. The standard ensures that upon successful completion, the apprentice achieves a national apprenticeship, academic qualifications and may apply for the professional recognition of EngTech with The Society of Operations Engineers.
“We look forward to seeing how Owen progresses, paving the way for the latest generation of compressed air and vacuum technicians.”
Houghton International, a leading innovator in the field of electro mechanical assets repair, maintenance and life extension, competed against companies from across the UK, before securing two awards at the Make UK National Awards. The company was awarded the noteworthy prize of SME Manufacturer of the Year and came runner-up in the Developing Future Talent category.
The award has been developed to champion businesses with less than 250 employees who have blazed a trail within the manufacturing sector. Winners have proven that they have led by example and developed progressive best practice for others in the industry. They have shown exceptional initiative, boldness and dynamism, as well as exemplary management practices.
Houghton International was commended for its company culture and innovation-led approach. Their people strategy, which combines extensive training and development opportunities with a range of employee benefits and a bonus scheme, also received recognition. Houghton International also received credit for its established apprenticeship programme, which has seen many apprentices rise to senior roles within the company.
Many have struggled to come to terms with their new reality following the COVID-19 pandemic. However, Houghton International rose to this challenge. Its approach to wellbeing during this time was praised by the Make UK judges, particularly the hard work and dedication the company has to its customers and employees.
“These awards are a testament to the dynamic companies and individuals working in engineering and manufacturing,” commented Dawn Huntrod, regional membership manager for Make UK in the North East. “The sector remains at the heart of creating wealth in the North East and, as we re-build our economy, there will be a bright future for companies and individuals that make the most of their talent.”
Michael Mitten, CEO of Houghton International, commented, “Taking home not one, but two national accolades from the Make UK awards really is an incredible achievement. It’s a testament to our positive, innovation-led culture, excellent people, and the way we go about our business with integrity at the heart of all we do.”
Houghton International plans to build on this win by continuing its innovation-led approach as the business looks to the future and how it can best support established and emerging sectors in a rapidly electrifying world.
For more information about the company’s innovative approach, visit Houghton International.
Ultimo and ICT Netherlands, an ICT Group company, have joined forces to help asset-intensive companies improve the efficiency of maintenance activities. The partnership connects Ultimo’s Enterprise Asset Management (EAM) cloud platform to HoloNXT, the mixed reality platform provided by ICT Netherlands, to improve knowledge sharing and enable virtually-assisted remote maintenance. Both companies showcase their joint solution on the Maintenance Dortmund 2022 event, on the 30th and 31st of March in the Dortmund Messe.
HoloNXT is a platform designed by ICT Netherlands to connect online data with the physical world. The result is a Digital Twin offering infinite possibilities. Integrating this online data with Ultimo’s EAM platform improves communication and information sharing around asset management and maintenance activities. Operations and technical services managers can look remotely at a physical asset and have all crucial maintenance and operational data made available through HoloNXT. The information and instructions can then be visualised on a HoloLens, a tablet or a smartphone to help the technician perform the job correctly on the field.
Michel Manders, Operations Manager at ICT Netherlands, said: “Installations are becoming more complex, and knowledge is slowly ageing away. New professionals need support and more intelligent guidance to fulfil their jobs in a safe and efficient way. Collecting and analysing data, machine learning and artificial intelligence are hot topics at the moment, but if you don't pay attention to how that data is visualised, or how the user interacts with it, opportunities are missed. In the end, there will always be crucial decisions to be made. HoloNXT is a solution for managing the challenges that the knowledge ages away and the increasing complexity of installations.”
Patrick Beekman, Partner Solution Manager at Ultimo, added: “Sharing Ultimo data from assets and related maintenance processes through standard APIs makes it very easy to use the services from HoloNXT directly via the Ultimo platform. This provides many benefits. For example, you can use your digital twin to train new employees, share knowledge or give instructions remotely using the AR functionality to assist colleagues working onsite.”
About Ultimo Software Solutions Ultimo Software Solutions supplies the #1 Enterprise Asset Management (EAM) Cloud platform 'Ultimo.' The software is used by more than 2,000 customers globally in Manufacturing, Healthcare, Logistics, Infrastructure, and Utilities. It offers customers in these sectors many advantages such as increased uptime, the management of costs, increased equipment lifespan, ease of adherence to laws and regulations, and the ensurance of a safe working environment. Ultimo provides all this with an unparalleled Return On Investment due to fast implementation processes, seamless integrations, and Self-Service application management. The company was formed in 1988 and has offices in the Netherlands, Belgium, Germany, and the United Kingdom. www.ultimo.com
