Harnessing the Power of OnTrak Wireless for Predictive Maintenance
Modern maintenance strategies are evolving, and the ability to monitor asset health remotely—anytime, anywhere—is now essential. UE Systems’ OnTrak Wireless brings this capability to life, using advanced ultrasound technology for continuous, data-driven insights.
Smart, Continuous Monitoring
Just as IoT changed how we interact with technology, permanently mounted ultrasound sensors are transforming asset management. They provide real-time detection of friction, impacting, and turbulence—issues often missed by other methods.
The OnTrak Wireless system uses 950BT sensors to monitor ultrasound, vibration, speed, and surface temperature. Data is transmitted via the OnTrak Gateway to UE Insights, a cloud-based dashboard where maintenance teams can track asset trends, receive alerts, and even analyse sound files. Supporting up to 40 sensors per gateway, the system connects through Ethernet, Wi-Fi, or 4G LTE—ensuring flexibility for any facility.
Automated, Data-Driven Lubrication
A key differentiator is automated lubrication. When friction levels rise, OnTrak can activate a connected BT-UE lubricator to deliver the exact amount of grease required—preventing over- or under-lubrication. Considering lubrication errors cause more than 80% of premature bearing failures, this feature dramatically improves reliability.
Real-Time Insights, Anywhere
With UE Insights, teams can access AI-driven analysis, trend data, and custom alerts remotely. Integration with CMMS or ERP systems ensures seamless workflow management—helping maintenance teams make faster, smarter decisions.
The Future of Maintenance
By combining remote monitoring, automation, and predictive intelligence, OnTrak Wireless empowers industries to reduce downtime, extend asset life, and enhance safety. It’s not just a tool—it’s a step toward a smarter, more reliable future in maintenance.
